Portable blanket warmer

ABSTRACT

A blanket warmer is disclosed. The blanket warmer is lightweight, portable, and consumes minimal power.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to International Application No.PCT/US2006/41619, filed on Oct. 25, 2006, which in turn claims priorityto U.S. Provisional Application No. 60/731,606, which was filed on Oct.31, 2005.

FIELD OF THE INVENTION

This invention relates generally to a blanket warmer. More specifically,this invention relates to a blanket warmer which is lightweight,portable, and consumes a minimum of power.

BACKGROUND OF THE INVENTION

For a variety of reasons there is always a need for a person to warmhimself or herself by covering their body with a blanket. Most hospitalscurrently provide warm blankets to their patients. The ability for anindividual to access a heated, non-corded, blanket whenever they needone will increase the comfort of that individual. Consequently, animproved means of warming blankets is desired.

SUMMARY OF THE INVENTION

It is the object of this invention to temporarily raise the temperatureof a standard household blanket. It is another object of this inventionto raise that temperature in an efficient manner, that does not consumelarge amounts of power. These and other objects and advantages of theinvention will become readily apparent as the following description isread in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the blanket warmer of the present invention in a closedposition;

FIG. 2 shows the blanket warmer of FIG. 1 in an open position;

FIG. 3 shows the blanket warmer of FIGS. 1 and 2 with a blanketcontained therein;

FIG. 4 shows a wiring harness for use within the present invention;

FIG. 5 shows a liner for use within the present invention;

FIG. 6A & 6B show exploded views of the assembly of the presentinvention;

FIG. 7 shows a detailed view of a portion of the present invention;

FIG. 8 shows a wiring diagram of the present invention; and

FIG. 9 shows accessories for use with the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Before explaining the disclosed embodiment of the present invention indetail it is to be understood that the invention is not limited in itsapplication to the details of the particular arrangement shown, sincethe invention is capable of other embodiments. Also, the terminologyused herein is for the purpose of description and not of limitation.

As shown in FIG. 1, the blanket warmer 100 of the present inventioncomprises a small portable/mountable container capable of warming andstoring one and possibly two blankets. The blanket warmer 100 can beenergized from either a 110-volt electrical outlet 112, a DC converter(not shown in FIG. 1), or directly from the electrical system used in avehicle such as an automobile or helicopter. The blanket warmer's smallsize and shape make it useful for a potential seat, and its exteriordesign may allow for other convenient features, such as advertising.

Also as shown in FIG. 1, the blanket warmer 100 has latches 116 and anon-off switch 124. The body of the blanket warmer 100, when in itsclosed position as shown in FIG. 1, comes together to form a handle 120.The switch 124 can be of a rocker type, and can have a light orindicator embedded therein to show when the blanket warmer 100 ispresently drawing power.

As shown in FIG. 1, the lower case 104 and upper case 108 have a latch116 located on their closing area. The latches 116 allow for the holdingclosed of the case assembly for the purposes of heating the blankets,and also for carrying the heated blankets.

However, as stated, the latches 116 also have electrical features suchthat the circuit is enabled when the upper and lower portions 104, 108are pressed together and the latches 116 are closed. The electricalcapability is designed so that electrical connection at the switch 124can only occur while the case is closed in the correct position. Onlywhen the case assembly has been closed and latched will the switch 124allow electrical current to flow. This way, no power flow can occur whenthe blanket warmer 100 is open.

FIG. 2 shows the body of the blanket warmer 100, where the upper portion108 is joined to a lower portion 104 by a hinge 212. The hinge 212 canbe full length, but can also be in other configurations. The edge of theupper portion is designated 108 e, and meshes with the edge 104 e of thelower portion at an angle, as shown in FIG. 7. This effectuates aneffective insulating quality for the blanket warmer 100.

As shown in FIGS. 1 and 2, when the interior of the blanket warmer 100has reached a desired temperature, an “in use” indicator 128 can beenabled. When the blanket warmer 100 has reached its maximumtemperature, it can also illuminate a “blanket fully heated” indicator132. Within the blanket warmer 100 of the present invention, one suchoptimum temperature of a blanket could be from 35-50° C., although thisrange is but exemplary, and the present invention should not beconsidered as limited exclusively thereto. Also, other means ofindicating the status of the blanket warmer 100 are contemplated withthe spirit and scope of the present invention, including multicoloredindicator lights and/or embedding single or multiple indicators withinthe switch 124.

FIG. 3 shows a single blanket occupying the interior of the blanketwarmer 100. To operate the blanket warmer 100 of the present invention,it is not necessary that the blanket be neatly arranged, and it is evenpossible to operate the blanket warmer where a small portion of theblanket is not entirely contained within the body cavity of the blanketwarmer 100.

FIGS. 4 and 5 show separate liners 504 _(U) and 504 _(L), which arelocated inside the upper portion 108 and lower portion 104 respectively.FIG. 6A shows specific detail of the wiring harnesses 412U and 412L ofthe present invention, where the U and L connote Upper and Lower,respectively. The heating elements 404 can reach a maximum temperatureof 80° C., and are regulated by the temperature sensors 408U and 408L.If the temperature sensor 408 determines that a wiring harness 412(either Upper or Lower) is about to rise above a predeterminedtemperature, such as but not limited to 80° C., the sensor 408 willdisable that wiring harness. Similarly, if a temperature sensor 408determines that a wiring harness (either Upper or Lower) is about tofall below a predetermined temperature, such as but not limited to 72°C., the sensor 408 will enable that wiring harness.

The temperature sensors 408 can be of a bi-metal type, where twodifferent pieces of metal heat at a different rate. As the two pieces ofmetal heat up, a curling effect occurs between them. Eventually, at apredetermined temperature, the two pieces physically separate, so thatany electrical circuit passing therethrough is broken. The latches 116also act to close the electrical circuit and enable the wiring harnesses412 to function. If the latches 116 are not engaged, the electricalcircuit remains open and unconnected.

The arrangement of wiring harnesses 412 of FIGS. 6A and 6B are but forexemplary purposes only, so that the present invention should not beconsidered as limited exclusively thereto. The heating elements 404within the wiring harness 412 can be arrayed in and composed of avariety of configurations. Specifically, rather than the four elements404 shown per harness 412, there could also be two, eight or some othernumber of heating elements. Accordingly, the present invention shouldnot be considered as limited to a specific number, physical arrangement,or temperature range of heating elements, so that any embodiment shownherein is for illustrative purposes only.

As shown in FIG. 6A, the liners 504 attach directly to the heatingelements 404, and transfer the heat uniformly to the blanket in such away that the transferred heat is diffused and non-localized. Because theliners 504 dissipate the heat from the elements 404 uniformly acrosstheir entire surface area, localized or non-uniform heating is avoided.In other words, the blanket warmer 100 contemplates and addresses asituation where a blanket may be wadded or bunched to have a non-uniformthickness while inside. The present invention can still ensure that heattransfer from the liners 504 to the blanket occurs in a relativelyuniform fashion. Additionally, the liners 504 are specificallymanufactured to be formed from a material that lends itself well totransferring heat through their entire surface, regardless of the factthat the heat-energy might be derived from a localized source.

One material that is suitable for such uniform heat transfer isaluminum. Aluminum is chosen because it dissipates heat very effectivelyand uniformly. However, the liners 504 can be composed of othermaterials besides aluminum. The liners 504 can also be painted or coatedwith a material that lends itself well to transferring and not retainingheat. After all, the purpose of the liners 504 is not to get hotthemselves, but to transfer heat energy to the blanket. Within theliners 504, after a predetermined period of time, the heat conduction isuniform.

The liners 504 and the outside body of the blanket warmer 100 could alsobe equipped with air-holes. This would only be for an embodiment whichheats partly by convection. However, the embodiments shown in FIGS. 4-6heat more by conduction and radiation than by convection.

From FIGS. 4-6 it is apparent that the liners 504 are not strictlyrectangular, but are angled. This is useful to direct a blanket to thecenter of the device, and concentrate the blanket so that more blanketsurface area is available for contact with the surface of the liners504.

The outer body of the blanket warmer 100 can be composed of a highrigidity heat resistance plastic or fiberglass, such as but not limitedto acrylonitrile butadiene styrene. Alternatively, it could be composedof stainless steel, wood, or other material having suitable moldabilityand adaptability for fabrication and manufacturing. In any case, thecomposition must have insulating qualities, as the task of the blanketwarmer 100 is, as stated, to transfer heat to the blankets therein, andnot to heat itself. Thus, from the outside, the body/chassis of theblanket warmer 100 should not be noticeably warmer when in use. A userwill discern that a blanket is completely heated by viewing theindicator lights of the present invention, such as but not limited tolights 128 and 132, as opposed to touching the body/chassis of theblanket warmer 100.

FIG. 6A shows one possible way in which the blanket warmer 100 of thepresent invention can be assembled. However, other possiblemanufacturing arrangements are also contemplated within the spirit andscope of the present invention. The wiring harnesses 412 can first beattached to the liners 504.

Meanwhile, as shown in FIG. 6B, an isolating layer 604 is locatedbetween the wiring harnesses 412 and the inner surface of the outer bodyof the blanket warmer 100. Because the example in FIG. 6B is meant tofit with the upper portion 104, the isolating layer is labeled 604 _(U).The isolating layers 604 can be made, for example, from aluminumsilicate fire resistant insulated material, although other compositionsare possible. The isolating layers 604 can also be manufactured in sheetform for convenient separation into the sizes useful for fittingdirectly inside the present invention. The isolating layers 604 caneither be attached directly to the inner surface of the outer body, orcan be attached to the liners 504 after the wiring harnesses 412 areinstalled therein. Accordingly, FIG. 6B is shown for exemplary purposesonly. In either case, the isolating layer has the effect of preventingany portion of the electrical features of the present invention,including the wiring harnesses 412, from accidentally grounding to theouter body of the blanket warmer 100.

After the wiring harnesses 412 are attached to the liners 504, theoverall assembly can then be welded or pop-riveted to the interiorsurface of the outer body of the blanket warmer 100. Also, thecomponents of the wiring harnesses 412 are chosen to be as fool-proof aspossible, to reduce if not outright eliminate the possibility of anassembler making some type of assembly error.

As stated, FIG. 7 shows a detailed view of the edges 504 e and 508 e.These angles are calibrated to achieve maximum heating utility, evenwhen a portion of the blanket is not trapped entirely inside the blanketwarmer 100. As stated, the liners 504 are also angled so as to directthe bulk of the blanket toward the center of the device.

FIG. 8 shows a wiring diagram of the present invention. The wiringharnesses 412 controls the heating of the assembled unit 100 by openingand closing the circuit when needed to maintain the correct temperature,as determined by the temperature sensors 408. As shown in FIG. 8, a fuse804 also exists in case the wiring harnesses 412 are drawing too muchcurrent and thus rising above a predetermined temperature, such as (butnot limited to) 85° C. As shown in FIG. 8, this fuse 804 is locatedbetween the power supply 808 and the wiring harnesses 412. The latches116 can also act to break the circuit and cut power.

As shown in FIG. 8, the blanket warmer 100 of the present invention canbe implemented so that 110 volt AC electricity is converted into 12volts DC. This is so as to be compatible with the power supplieddirectly from an automobile, a helicopter (such as a Medi-Vac), or aboat's electrical system. Alternatively, a battery back can also beemployed, which could be useful for situations where no AC electricoutlets are convenient.

As shown in FIGS. 1 and 9, the blanket warmer 100 has on its exteriorsurface a handle 120. The case assembly may be designed as a portableunit, or also as a securely mounted unit held in position by use offasteners such as the attachment points 704. Additionally, the exteriorsurface of the entire unit may be decorated by manufacturer or havedecals applied to it for the purposes of advertisement and/oridentification. The attachment points 704 allow the clip-on attachmentof an optional strap 708 by the use of attachment clips 712. This couldalso be useful for carrying the blanket warmer 100.

Also as shown in FIG. 9, the blanket warmer 100 can also have a storagearea 724 located directly under it. Portions of FIG. 9 may beexaggerated for emphasis. This storage area can contain a converter 716and lighter plug 720.

The blanket warmer 100 can also be equipped with mounting brackets forconvenient wall storage when not in use. The blanket warmer 100 can alsocome in a variety of storage capacities, including but not limited to anembodiment suitable for heating horse blankets, as well as other largeanimals. The blanket warmer 100 can also be equipped with avariable-temperature thermostat, in communication with specializedtemperature sensors, for allowing a user to customize a specific desiredtemperature. Further, the blanket warmer 100 can contain a power supplyLED indicator which could be useful for showing whether or not theexternal electrical energy (such as either 10-volt wall outlet or12-volt cigarette lighter plug) or battery is in use.

It is anticipated that various changes may be made in the arrangementand operation of the system of the present invention without departingfrom the spirit and scope of the invention, as depicted in the followingclaims.

1. A blanket warmer, comprising: a movable housing having upper andlower halves; a plurality of heating elements positioned within bothupper and lower halves of the movable housing, where the heatingelements are electrically connected to and powered by a power source; ahinge, integrally located within the movable housing, for providing apivot point between the upper and lower halves; upper and lower liners,located within said upper and lower halves respectively, and inmechanical contact with the plurality of heating elements; a switch forenabling a user to selectively activate the blanket warmer; and athermostat for detecting when the heating elements should activate anddeactivate.
 2. The blanket warmer of claim 1, further comprising: a twopart clasp having both mechanical and electrical properties, located onthe movable edges of both of the upper and lower housing; wherein thetwo part clasp closes an electrical circuit when the movable housing isin a closed position, so that the plurality of heating elements can onlybecome activated when the clasps are in a closed position.
 3. Theblanket warmer of claim 1, further comprising: the upper and lowerhousing when closed form an aperture suitable for warming and storingone and possibly two blankets.
 4. The blanket warmer of claim 1, whereinthe blanket warmer is energized from either an A/C electrical outlet, aDC converter, or from the electrical system used in a vehicle such as anautomobile or helicopter.
 5. The blanket warmer of claim 1, wherein themovable housing forms a seat.
 6. The blanket warmer of claim 1, whereinthe movable housing can have advertising printed hereupon.
 7. Theblanket warmer of claim 1, further comprising: when in its closedposition, the movable housing comes together to form a handle
 8. Theblanket warmer of claim 1, wherein the switch can be of a rocker type.9. The blanket warmer of claim 1, wherein the switch can have a light orindicator embedded therein
 10. The blanket warmer of claim 1, whereinthe upper half is joined to the lower half by a full length hinge 11.The blanket warmer of claim 1, wherein the heating elements andthermostats combine to form upper and lower wiring harnesses and arelocated within the upper and lower halves, respectively.
 12. The blanketwarmer of claim 1, further comprising: the heating elements can reach apredetermined maximum temperature regulated by temperature sensors. 13.The blanket warmer of claim 1, further comprising: the temperaturesensors can be of a bi-metal composition.
 14. The blanket warmer ofclaim 1, further comprising: the latches act to close the electricalcircuit and enable the wiring harnesses to function.
 15. The blanketwarmer of claim 14, wherein when the latches are not engaged, theelectrical circuit remains open and unconnected.
 16. The blanket warmerof claim 1, further comprising: the liners transfer the heat from theheating elements uniformly to the blanket in such a way that thetransferred heat is diffused and non-localized.
 17. The blanket warmerof claim 1, wherein the liners are composed of aluminum.
 18. The blanketwarmer of claim 1, further comprising: The liners can also be painted orcoated with a material suitable for transferring and not retaining heat.19. The blanket warmer of claim 1, further comprising: the upper andlower halves are composed of a high rigidity heat resistance plastic.20. The blanket warmer of claim 1, further comprising: the upper andlower halves are composed of fiberglass.
 21. The blanket warmer of claim1, further comprising: the upper and lower halves are composed ofacrylonitrile butadiene styrene.
 22. The blanket warmer of claim 1,further comprising: a power supply indicator light, connected to thepower supply and visible from the external surface of the blanketwarmer.
 23. The blanket warmer of claim 1, further comprising: a fuse,located between the power supply and the heating elements, fordetermining when the heating elements are drawing too much current andthus rising above a predetermined temperature.
 24. The blanket warmer ofclaim 1, further comprising: the movable housing is portable.
 25. Theblanket warmer of claim 1, further comprising: the movable housing is asecurely mounted unit held in position by use of fasteners.
 26. Theblanket warmer of claim 1, further comprising: attachment points forattaching of a clip-on strap using attachment clips.
 27. The blanketwarmer of claim 7, further comprising: a storage area located oppositehandle.
 28. The blanket warmer of claim 27, wherein the storage area cancontain a converter and lighter plug.
 29. The blanket warmer of claim 1,further comprising: the movable housing has mounting brackets to anexternal surface thereof.
 30. A method of assembling a blanket warmer,comprising: assembling upper and lower wiring harnesses having aplurality of heating elements and a thermostat; attaching the upper andlower wiring harnesses to upper and lower liners; attaching upper andlower isolating layers to the upper and lower liners, with the wiringharnesses located therebetween, to form upper and lower liner assemblys;welding the overall liner assemblys to an upper and lower half;fastening the upper and lower halves together with a hinge; connectingthe wiring harnesses to a power supply; and connecting the power supplyand wiring harnesses through a switch.
 31. The method of claim 31,further comprising: pop-riveting the overall liner assemblys to theupper and lower halves.
 32. The method of claim 31, further comprising:attaching the isolating layer directly to the inner surface of the outerbody.
 33. The method of claim 31, further comprising: fabricating theisolating layer from an aluminum silicate fire resistant insulatedmaterial.
 34. A method of heating a blanket, comprising: placing ablanket inside a blanket warmer; closing and latching a clasp; therebyclosing an electrical switch; thereby activating a plurality of heatingelements; and activating a “blanket warmer in use” indicator light;monitoring the temperature of the heating elements; monitoring thetemperature of the blanket; upon reaching a predetermined temperaturethreshold; then deactivating the heating elements; and activating a“blanket fully heated” indicator light.